1150GS ABS Removal

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Charles Oertel's picture
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Joined: 2007/04/14

I will be removing the ABS from my 2001 1150GS.  Notes, pictures and experiences will go here as I progress.

The simple, low-cost procedure is described here on UKGSer.com.  I intend to improve the process by having a single hose from the front-brakes to the master cylinder (not joining the two existing hoses with a coupler), and possibly wiring the ABS warning light relay into the relay box instead of mounting it behind the battery.

Before the ABSectomy

This is how things look under the tank before I removed the ABS.

Top brake hose goes to ABS: This top hose will be replacedTop brake hose goes to ABS: This top hose will be replaced

 

Front brake coupling to ABSFront brake coupling to ABS

The hose from the brakes connects to the metal pipe that leads to the ABS, and the metal pipe coming back from the ABS connects to a host that leads to the brake lever.

ABS to front master cylinderABS to front master cylinder

The hose to the brake lever (master cylinder).  This will also be replaced with a single hose from the brakes to the handlebar.

ABS Pump and controllerABS Pump and controller

 

Rear brake hoseRear brake hose

Notice how the rear brake hose is frayed (small arrow).  The intention was to attach the hose directly to the master cylinder (double arrow), but the orientation of the coupling is all wrong, and with the frayed section I am retiring this hose and having a new one made up.

ABS from the LHSABS from the LHS

The key to getting the brake light and tail light working lies in the wiring of the connector plug on the right of the ABS unit in this picture.

After the ABSectomy

New hoseNew hose

 

Other end of the hoseOther end of the hose

 

ABS removedABS removed

 

Dismantling the connector plugDismantling the connector plug

Some clever squeezing of the retaining tabs, both inside the connector and on the side allows one to remove the connector from the plug.  These wires will be connected to the ABS warning light relay (which is no longer being used) to turn on the brake light.

Rewiring

Turns out, on the 2000 1150 GS, there is no need to do any extra wiring to make the brake light or taillight work after the ABS has been removed.  I spent quite some time looking for the wires that various posts on UKGSer.com said I should connect together, but they are not on my bike.  You can tell if you need to do this or not by seeing whether the plug to the ABS logical unit has every slot occupied with a wire, or whether only some slots are occupied (like mine).

It took me longer than usual to work this out, because my brake light had fused, so I thought it was not working as a result of the ABSectomy.

Options

I now have several options available for the wiring and for the space under the tank.  Some people have put seldom needed but critical spares in the space, and others have mounted a tyre pump there.

Also, there is a thick ground and live wire connected straight to the battery there, that could be used to connect to a cigarette-lighter socket, and/or the pump.

The ABS deactivate switch sends a black wire in the plug to ground - this might make a nice radio PTT switch, already built into the RHS switch cluster.

The green wire in the plug is a fused, ignition-switch switched 12V that might be used to power a radio transmitter, autocom or other electrical goodies mounted under the tank.

AttachmentSize
R1150GS wiring schematic.pdf1.11 MB
service_abs3.pdf1.34 MB

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Andyman's picture
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Joined: 2007/06/22

Charles,

I used the banjo connection whihc was redundant from the rear system to simply link the two front hoses.

Worked well for years.

Andyman
Anyone can ride a bike fast....   But can you ride your bike real slow???

Charles Oertel's picture
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Joined: 2007/04/14

Andrew King has already had a front hose made up for me.  I get a warm fuzzy feeling when the system is really simple with no extras or workarounds...

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wolf's picture
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Joined: 2007/06/20

Hi Charles, I removed the ABS from my R1150R some time ago already. It was very easy and I'm glad I did it. The newer ABS systems are probably much better, but the old ones were sometimes dangerous.

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Charles Oertel's picture
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Joined: 2007/04/14

Ok, I have added pictures, some attachments (the 1150 wiring diagram and ABS brake system maintenance PDFs).  It is indeed quite easy.  I was confused by howtos on the web that had to deal with integrated ABS or servo-assisted brakes.

Boy am I glad I don't have that stuff on my bike.  And now even more glad I don't have ABS.

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Andyman's picture
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Joined: 2007/06/22

Thanks Charles.

please can you now extract the ABSectomy part and repost it in a new post titled

"Tech torque: ABSectomy on an 1150GS 2000.

 

 

this will make the growing library of technical stuff more searchable and user friendly.

Andyman
Anyone can ride a bike fast....   But can you ride your bike real slow???

Charles Oertel's picture
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Joined: 2007/04/14
  1. Puns suck
  2. This website has far better mechanisms for classifying information and finding it than having arcane naming conventions.
  3. There is already a whole forum section dedicated to technical discussion, and this post is already in it.

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